Processing technique and deployment
Processes: Manual decoiler — Roll forming machine — PLC system — Hydraulic system -Post cut - Run out Table
| Equipment and Qty. |
| Decoiler | 1 set |
| Main roll forming machine | 1 set |
| PLC control station | 1 set |
| Hydraulic station | 1 set |
| Post cut | 1 set |
| Electric motor | 1 set |
| Output table | 1 set |
2. Technique parameters of the processing line
| Main parameters of Car Panel roll forming machine |
| 1 | Suitable to process | Color steel plate, galvanized sheet, aluminum coils and etc. |
| 2 | Width of the feeding material | 1000mm |
| 3 | Sheet width | 900mm |
| 3 | Roller station | 14 rows |
| 4 | Thickness of feeding material | 1.0-2.0mm |
| 5 | Productivity | 8-12m/min |
| 6 | Rollers' material | 45# steel |
| 7 | Diameter of shaft | 90mm |
| 8 | Weight | About 8 T |
| 9 | Length | 10 Meters |
| 10 | Voltage | 380V 50HZ 3 phases |
| 11 | Wall thickness of main forming machine | 14mm steel plate |
| 12 | Main forming machine body | 400 mm H steel |
| 13 | Motor power | 15 kw |
What is the final product?
Detail Information
Decoiler
(1). 5T manual decoiler
Features: Mandrel and basement are the two components of the decoiler, the mandrel is shrinking expanding by mechanical device manually, after fix coil to mandrel, then put back the coil with mandrel together to basement.
Power: None;
Power of the open and closure of segments: Mechanical;
Power of rotation of segment: Pull by forming system;
Number of segment: 4pcs;
Range of segment expansion: 460 ~ 520mm;
Height of center of the mandrel: 0.65m;
Feeding speed: depend on the roll forming machine speed;
Feeding Device
Sheet guiding device
Features: Ensure smooth& precise material feed.
Components: steel plate platform, two pitching rollers, position stopping block.
The coil is guided in the correct position and passed to the roll forming equipment.
Roll Forming Machine
Rollers: design by senior engineers with Auto-cad software, manufactured with 45# high grade steel by CNC machine tools and coated with hard chrome;
Shaft: manufactured with 45# high grade steel by CNC machine tools;
Supporting frame: steel wallboard to guide the forming station bearing basement;
Roller stations:13-18groups
Shaft diameter:70mm
Bottom frame:20mm
Main power:3kw
Transmission:1''
Speed:8-12m/min
Cutter Device
Function: cutting action is controlled by PLC. The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start.
Power supply: hydraulic station;
Frame: welding steel frame;
Stroke switch: non-contact photoelectric switch;
Cutting after forming: cut the sheet after roll forming to required length;
Length measuring: automatic length measuring.
Power:3lw
